Tower-type dry powder mortar production line,mortar mixer
 
 

Tower-type dry powder mortar production line,mortar mixer

Introduction of Product:

Production line feature
mixed storehouse With special pneumatic valves, can effectively prevent drawslope and dust  pollution, reliable work, high performance;Host is connected with the biaxial leaf weightless paddle mixer, low energy consumption, high efficiency mixing, adopt international advanced double door discharging, no leakage material,discharge quickly, no residue;Dust mouth is equipped with high efficient dust removal equipment, reduce the pollution to the environment, improve working conditions for the workers.
output 15000 tons - 20000 tons/ year

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What is dry mortar :

Dry mortar is also called pre-mixed mortar, which made in the factory by precise batching and uniform mixing. It can be used directly just by adding water in construction site. It has different properties though adding different additives. The demand for dry mortar has increased rapidly due to its outstanding merit compare to the mortar production in job-site.

Raw material of dry mortar :

1.  Cementing material: cement, lime, plaster.

2.  Aggregate: yellow sand, quartz sand, limestone, dolomite, expanded perlite etc.

3.  Mineral admixture: industrial byproduct, industrial slag, fly ash, pozzolana, fine silica powder etc.

4.  Water-retention and thickening material.

5.  Chemical additives.


Product Description :

Automatic production line of dry mortar with double shaft mixer, the machine is integrated into the generation of more new models based on the technical essence of system research and development, with automatic feeding and pneumatic feeding, bucket wall without product piece, no dead Angle, etc. Our company produce all kinds of dry mortar equipment has cover an area of an area small, reasonable structure, simple operation, high efficiency, no dust, dynamic configuration reasonable, moderate investment, short construction period, investment, quick effect, etc

Composition of equipment :

1. Cement silo

2. Screw conveyor

3. Double shaft paddle mixer

4. Control system

5. Weighing system

6.Premix system

7.Bucket elevator 

8.Packaging machine

9. Dust collector

10. Steel platform

11. Feeder

12. Air compressor

 

Working Principle and Process :

Working Principle :

  • Materials are fed into surge bin from customer`s hopper. This process is controlled by a rotary gate and a pneumatic valve on top of the surge bin. The feeding proess is controlled by a frequency convertor operated impeller and a valve at the spout.

 

  • When reaching target value, the impeller stops and the feeding valve closes, sack-clamping device is open and the filled bag could be moved out manually or automatically. The machine is ready for a new filling circle.


According to requirements of the customers, the system can be equipped with 3-6 bulk storage bins, the material in which will, after being processed by the metering and batching system, be conveyed to pending-for-mixing bin, and then fed into the high-efficiency biaxial agravic mixer for continuous mixing. The finished product in conformity with mixing accuracy requirements can be sent to the finished products bin shortly after mixed. Moreover, there is design with automatic rationing and packaging machine at the bottom of finished products bin, allowing for synchronous auto-packaging operation. Featured with easy and convenient operation, high efficiency, it can both obviously reduce labor intensity and effectively reduce dust pollution.

 

Work Process:

Produced by sand dryer production line dry sand, dry sand store to warehouse of sand. Raw materials warehouse of material through the screw conveyor into the ingredients inside the bucket, measure, by bucket elevator up to the mixing chamber, in the fall to biaxial zero gravity blender, after even mixing into the finished product storehouse by fully automatic packing machine for bag packing.


Parameter :






Features :

1.   This machine have a big output, low residual amount, good sealing, no vibration, little dust, and short mixing time, etc. 

2.   The dry mortar mixer can mix sand, cement, fly ash, ect.

3.   The finished products with high degree of uniformity.

4.   The dry mortar mixer may well mix the materials with a great disparity in specific gravity.

5.   The dry mortar mixer can be installed conveniently, discharge quickly, operate easily and occupy a small area, the height is less than 3 meters, easy to maintain.

6.   The dry mortar mixer may mix material gently and will not damage the initial state of the materials.

7.   It can save labor and save cost.

8.   It can realize loading-mixing-packing one-stop production.

 

Application :

Bonding mortar: Masonry mortar, wall and floor tile adhesive mortar, anchorage mortar etc.

Decoration mortar: Decorative plaster, inner and outer wall putty, colorful decoration mortar etc.

Protection mortar: Water-proof mortar, anti-corrosion mortar, self-leveling mortar, wear resistance mortar, thermal insulation mortar, sound insulation mortar, repair mortar, mildewproof mortar, shielding mortar etc.


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